Industrial corrugated manufacturing plant floor

Our Work

Projects & Portfolio

Real-world results from ink system retrofits, press rebuilds, and operational upgrades delivered to corrugated packaging manufacturers.

Flexographic printing press ink system close up
Ink chamber retrofit detail — press roll and doctor blade assembly
Ink Chamber Retrofit

Ink Chamber Retrofit — High-Speed Corrugator Line

Converted a four-color open-pan ink system to chambered doctor blade assemblies on a high-speed corrugator line. The upgrade reduced ink waste by over 30% and eliminated banding defects that had plagued the line for years.

Outcomes

  • 30%+ reduction in ink consumption
  • Eliminated banding defects
  • Reduced cleanup time per job change
  • Zero unplanned downtime during installation
Industrial pneumatic valves and pipes
Pneumatic controls and air system components
Fluid & Air Control Upgrades

Fluid & Air Control Overhaul — Multi-Color Print Section

Replaced aging pneumatic controls and manual viscosity management with a precision fluid and air control system across a six-color print section. Operators gained repeatable, dialed-in settings that cut makeready time significantly.

Outcomes

  • Consistent viscosity across all six decks
  • Makeready time cut by 40%
  • Reduced ink density variation
  • Operators trained on new system same day
Industrial printing roll cylinder
Photo coming soon
Anilox Roll Services

Anilox Roll Program — Regional Packaging Plant

Established a full anilox roll cleaning and inspection program for a regional packaging plant running three shifts. Ultrasonic cleaning and cell volume testing identified rolls that were underperforming and contributing to inconsistent ink laydown.

Outcomes

  • Identified 6 rolls requiring replacement
  • Standardized cleaning schedule implemented
  • Improved ink laydown consistency
  • Reduced press downtime from roll-related issues
Industrial worker training on manufacturing floor
Photo coming soon
Operations & Training

Operator Training Program — 12-Person Press Crew

Delivered a two-day on-site training program for a 12-person press crew covering ink system operation, fault diagnosis, and best practices for anilox and doctor blade maintenance. Hands-on sessions were conducted on the plant's own equipment.

Outcomes

  • 12 operators trained on-site
  • Fault diagnosis response time improved
  • Standardized ink system procedures adopted
  • Reduced reliance on outside service calls
Engineer inspecting industrial equipment with tablet
Photo coming soon
Print Unit Audits

Print Unit Audit — Pre-Purchase Equipment Assessment

Conducted a comprehensive pre-purchase audit of a used corrugator press for a manufacturer evaluating a major capital investment. The detailed findings report identified worn components and alignment issues, giving the buyer full visibility before committing.

Outcomes

  • Full component wear assessment delivered
  • Alignment and registration issues documented
  • Prioritized repair cost estimate provided
  • Client negotiated purchase price reduction

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